Firefighter helmet with leather shield showing correct size and fit

How to Choose the Right Size Fire Helmet Shield

🛡️ How to Choose the Right Size Fire Helmet Shield

When it comes to fire helmet shields, one size definitely doesn’t fit all. Whether you’re rocking a Phenix TL-2, a Cairns N6A, or a Pacific F18, getting the right size shield makes all the difference in how your lid looks and fits.

At Little River Customs, we want your custom leather shield to sit clean, centered, and proud — the way it should.

Why Fire Helmet Shield Sizing Matters

This isn’t about vision or movement — it’s about getting the shield to match the curve and dimensions of your helmet. A properly sized shield:

  • Fits flush to the helmet front

  • Mounts securely without gaps

  • Looks balanced and squared away

On traditional lids like New Yorkers and TL-2s, the right size makes or breaks the look of your helmet.

Fire helmet with custom leather shield showing proper fit and alignment

How to Measure Helmet Height for a Shield

Start with the height. Place a ruler or tape measure at the brim of your helmet and measure straight up to the top notch of the shield holder. This number tells you the maximum shield height your lid can take.

Measuring helmet height from brim to top notch for proper shield size

How to Measure Helmet Width for a Shield

Next, measure the width. Find the distance between the two screw studs (or mounting holes) on the front of your helmet. Your shield should be at least 0.5 inches wider than that measurement so it mounts securely and sits flush.

Measuring helmet width between studs for correct fire helmet shield fit

Quick Shield Sizing Guide by Helmet Type

  • 6" Tall x 5.5" Wide → Plastic shells like Cairns 1010 & 1044

  • 6.25" Tall x 6" Wide → Pacific F18s and select Cairns 1010 & 1044

  • 6.5" Tall x 6" Wide → Cairns N5A and N6A leather helmets

  • 6.5" Tall x 6.25" Wide → Phenix TL-2 minimum size, also fits Cairns N5A/N6A

  • 6.5" Tall x 6.5" Wide → Wider fit for Phenix TL-2s (appears large on N5A/N6A)

Need a Custom Fit?

Some helmets have aftermarket holders or unique builds. No problem. Contact us with your exact measurements, and we’ll build a custom leather shield to fit your helmet perfectly.

We’re firefighter-owned, and we make every shield like it’s going on our own lid. No guessing. No gimmicks. Just a proper fit that looks sharp and holds strong.

Ready to Order Your Custom Helmet Shield?

You’ve got your Fire Helmet Shield Size — now it’s time to make it yours. Whether you need a standard shield for your lid or a full custom build with artwork, we’ll craft it to fit right and stand out.

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